Information

The production process of sanitary ware

Raw materials used for kaolin, WBB General Ball Company, WBB Feldspar, Siples, Calcium Carbonate, Zinc Oxide, Kaolin, Zenor, Kaolin SPV1, Sodium Carbonate, Barium Carbonate

Cutting and preparation:

First, the raw materials are cut into millimeters by jaw crusher and hammer. Then, the granulation of materials is done in the ball mills installed in the preparation area until reaching 200 mesh. The main slurry is completed in the mixer with the combination of materials from the balmill and soft materials including kaolin and clay, and after about 4 hours, it is completely uniform. Due to the role of timing, a special area is considered in this stage. whose capacity is about 60 cubic meters and it is possible to store used slurry for 4 days, which gives us the possibility that the required amount of slurry is stored in the tank and ready to be sent to casting.

Casting:

Badu-Rosh production is done in the casting department: 1- manual 2- semi-automatic

Manual method: 4-wheeled molds are placed on wooden tables as connected parts, and all steps of casting, opening of molds and transfer are done manually. This method is used to produce larger products such as toilets.

Semi-automatic method: 4-wheeled molds are placed in series on a rail, and the casting and emptying process is done by pipes connected to the molds.

Then the process of moving the piece is done by hand. This method is used in the production of simple parts such as bases and washers.

Glazing:

Glazing is done with a spray shower of glaze slurry on the raw product. Two 5 glazing cabins together with 3 retouching cabins make up the facilities of this complex, which are equipped with two BINKS glazing pumps with equipment belonging to the best glazing systems available in This is the industry.

Cooking:

Glazed products after a short period of time after going through the drying process are loaded on the furnace wagons and fired by a tunnel furnace made by Kerabedarf Germany, which is 48 meters long and can be applied at 1400 degrees Celsius at a temperature of 1185 degrees. will be

Sorting and packing:

Sorting and packing operations are carried out according to the national standards of Iran and the company’s internal standard, and the products of the factory, including basic wash basins and oriental toilets, are packed by plasto foam and by a shearing machine. Farang toilets are also provided to the customer in carton packaging. The necessary equipment for the installation, including the rolls of smoker and replacement tires, are also placed inside the packages.

Leave a Reply

Your email address will not be published. Required fields are marked *